| คุณสมบัติการเดือดของน้ำมีค่าแปรผันตามความดัน ที่ความดันบรรยากาศปกติน้ำจะเดือดที่ 100 °C ที่ความดันต่ำกว่าบรรยากาศ น้ำจะเดือดที่อุณหภูมิต่ำกว่า 100 °C และที่ความดันสัมบูรณ์ (Vacuum) 6 มิลลิเมตรปรอด น้ำจะเดือดที่ 3.7 °C คุณสมบัติของสาร LiBr เป็นสารที่สามารถดูดซับน้ำได้ดี เมื่อความเข้มข้นสูงจะสามารถดูดซับน้ำได้มาก และที่อุณหภูมิเพิ่มขึ้นการดูดซับน้ำจะน้อยลงค่ะ |
| |
|
| |
โดยคุณสมบัติดังกล่าวนี้ Vapour Absorption Machine สามารถผลิตน้ำ Chiller ได้ถึง 4.5 °C โดยใช้ไอน้ำเป็นพลังงานความร้อน Absorption Machine ทำงานโดยการดูดซับความร้อนจากน้ำ Chller ในขณะที่น้ำในระบบระเหยเป็นไอที่ 3.7 °C Chiller จะคายความร้อนให้กับน้ำที่ระเหย และสาร LiBr จะดูดซับไอน้ำเอาไว้ และจะถูกปั้มไปยังระบบ Generator เพื่อใช้ความร้อนแยกเอาน้ำ และสาร LiBr ออกจากกันและไหลกลับเข้ามาในระบบอีกครั้ง |
| |
|
| |
|
|
|
| |
|
| |
|
|
|
| |
|
| |
|
|
|
| |
|
| |
|
|
|
| |
|
| |
|
|
|
| |
|
| |
|
|
| |
| |
|
| |
|
|
|
| |
|
| |
|
| |
|
Direct Fired Chiller |
| |
|
|
|
| |
|
| |
|
| |
|
Single Effect Steam fired chiller |
| |
|
|
|
| |
|
| |
|
| |
|
Double Effect Steam fired chiller |
| |
|
|
|
| |
|
| |
|
| |
|
Air conditioning system |
| |
|
|
|
| |
|
| |
|
|
|
| |
|
| |
|
|
|
| |
| |
|
| |
|
|
|
| |
|
| |
|
|
|
| |
| |
|
|
|
| |
|
| |
|
|
|
| |
| |
|
| |
TYPE OF CHILLER |
| |
|
|
METHOD |
TYPE |
REFRIGERANT |
ENERGY SOURCE |
|
A B S O R P T I O N |
STREAM OR HOT WATER
|
SINGLE EFFECT |
H2O |
LOW PRESSURE STREAM (0.8~1.5 kg/cm2 .G) HOT WATER (130~150 C) |
|
DOUBLE EFFECT |
LOW PRESSURE STREAM (8 kg/cm2 .G) HOT WATER (180~200 C) |
|
DIRECT FIRED |
DOUBLE EFFECT |
GAS,OIL |
|
COMPRESSION |
CENTRIFUGAL |
R-11,12,22,113,114 |
ELECTRICITY |
| SCREW R-22,12 |
R-22,12 |
| RECIPROCATING |
R-22,2 | |
| |
|
| |
|
| |
ADVANTAGE OF ABSORPTION CHILLER |
| |
|
| |
ABSORPTION CHILLER |
ELECTRIC CHILLER |
| ENERGY SOURCE |
TOWN GAS,OIL,STREAM,HOT WATER |
BIG ELECTRICITY |
| SMALL ELECTRICITY |
EXPENSIVE POWER RECEIVING FACILITY |
| HEAT MEDIUM |
REFRIGERANT : H2O ABSORBENT : LiBr |
REFRIGERANT:CFCs,HCFCs,HFC |
| SAFE & HARMLESS |
ENVIRONMENTAL POLLUTION |
| PRINCIPLE |
STATIC PROCESS |
DYNAMIC PROCESS |
| LOW NOISE AND VIBRATION |
NOISE AND VIBRATION | |
| |
|
| |
|
|
|
| |
| |
|
| |
1. SMALL POWER CONSUMPTION 2. OZONE SAFE, CFCs FREE 3. LOW NOISE AND VIBRATION 4. NO NEED FOR AN OPERATING ENGINEER 5. WASTE HEAT IS AVAILABLE 6. CHILLED / HOT WATER SUPPLY (DIRECT FIRED TYPE) 7. WIDE RANGE SELECTION |
| |
|
| |
|
|
|
| |
| |
|
| |
ABSORPTION CHILLER FOR PLANT APPLICATION |
| |
|
| CONSUMP |
ELEC. |
3.2 Kw |
125 Kw |
| STEAM |
650 Kg/h |
- |
| COST |
ELEC. |
3.2 Kw x 2.0 Baht/Unit x 24 h x 365 d = 56,064 Baht/Year |
125 Kw x 2.0 Baht/Unit x 24 h x 365 d = 2,190,000 Baht/Year |
| STEAM |
660 Kg/h x 0.2 Baht/Kg x 24h x 365 d =1,561,032 Baht/Year |
|
| COMPARISION |
|
73.8% |
100% |
| TOTAL COST |
|
1,617,096 Baht/Year |
2,190,000 Baht/Year | |
| |
|
| |
ABOVE DATA BASED ON |
| |
|
| |
|
1. 100% OPERATING TIME / TYPE 2. AVERAGE OVERALL ELECTRICITY COST COMPLY TO TOU RATE 2.00 BAHT/UNIT) 3. ESTIMATE STEAM PRICE 0.27 BAHT/Kg.hr (BUNKER OIL C 4.00 BAHT/UNIT) |
| |
|
| |
|
| |
ABSORPTION CHILLER FOR PLANT APPLICATION |
| |
|
| CONSUMP |
ELEC. |
4.3 Kw |
125 Kw |
| STEAM |
41 Nm3/h |
- |
| COST |
ELEC. |
4.3 Kw x 2.0 Baht/Unit x 24 h x 365 d = 75,336 Baht/Year |
125 Kw x 2.0 Baht/Unit x 24 h x 365 d = 2,190,000 Baht/Year |
| STEAM |
41 Nm3/h x 4.79 Baht/Kg x 24h x 365 d =1,720,376 Baht/Year |
|
| COMPARISION |
|
82% |
100% |
| TOTAL COST |
|
1,795,712 Baht/Year |
2,190,000 Baht/Year | |
| |
|
| |
|
|
| |
|
1. 100% OPERATING TIME / TYPE 2. AVERAGE OVERALL ELECTRICITY COST COMPLY TO TOU RATE 2.00 BAHT/UNIT) 3. ESTIMATE STEAM PRICE 0.27 BAHT/Kg.hr (Natural Gas 110 BAHT/UNIT) |
| |
|
| |
|
| |
|
|
|
DESCRIPTION |
ABS CHILLER |
COMPRESSOR CHILLER |
| TOTAL SYSTEM COOLING CAPACITY |
150 TR. |
150 TR. |
| CHILLER TYPE |
DOUBLE EFFECTED STEAM FIRED |
SCREW COMPRESSOR |
| ENERGY INPUT |
7 BAR SAT. STEAM |
ELECTRICITY 380 / 3 / 50 |
| TOTAL OPERATING EXPENSE / YEAR |
|
|
| |
- ELECTRICITY |
76.3 KW = 1,336,776 B/YR. |
196.1 KW = 3,435,672 B/YR |
| |
- STEAM |
750 KG/HR = 1,776,900 B/YR. |
0 B/YR. |
| TOTAL OPERATING EXP. |
3,110,676 B/YR. |
3,435,672 B/YR. |
| TOTAL MAINTENANCE EXPENSE / YEAR |
|
|
| |
- PREVENTIVE |
240,000 B/YR. |
240,000 B/YR. |
| |
- OVERHAULS |
200,900 B/YR. |
400,000 B/YR. |
| TOTAL OPERATING EXP. |
440,000 B/YR. |
640,000 B/YR. |
| TOTAL O & M EXPENSE / YEAR |
3,550,676 B/YR. |
4,075,672 B/YR. | |
| |
|
| |
REMARK - ABOVE DATA BASE ON |
| |
|
| |
|
1. ELECTRICITY PRICE 2 BAHT / KWHR 2. STEAM PRICE 0.27 BAHT / KG AT 7.0 BAR SAT. STEAM 3. OPERATING HR / YEAR 365 X 24 4. EXCLUDE INTEREST OF CAPITAL INVESTMENT. |
| |
|
| |
|
|
|
| |
| |
|
|
|
| |
|
| |
|
|
|
| |
| |
|
| |
FEASIBILITY STUDY FOR A 500 TR. VAPOUR ABSORPTION CHILLER |
| |
|
| |
| |
|
| |
|
Power consumption = 0.70 x 500 = 350 KW Rate of power Peak period = 305 Baht / KW / month Energy charge = 1.07 Baht / kWh Annual operating cost during peak period for 500 TR. = [(350 x 1.07 x 3 x 30) + (350 x 305)] Baht / month x 12 months / year = 1.7 million Baht / year Maintenance cost = 100,000 Baht / year Total operating cost = 1.8 million Baht / year |
| |
|
| |
| |
|
| |
|
Steam required = 500 x 4.5 Kg / TR. = 2,250 kg / hr @ 8 kg / cm2 (g) Efficiency of boiler = 88 % Fuel used = Bunker oil, Grade A / C Calorific Value = 9650 Kcal / Kg Cost of fuel = 4 Baht / kg Condensate return = 90 DegC (90 Kcal / kg) Enthalpy of steam at 8 bar = 662 Kcal / kg Operating cost = 2,250 x (662 - 90) --------------- x 4 Baht / kg 0.88 x 9650 = 606 Baht / hr Annual operating cost = 606 x 3 hrs / year x 30 days / month x 12 months / year = 0.65 million Baht / year Maintenance cost = 30,000 Baht / year Total operating cost = 0.68 million Baht / year |
| |
|
| |
Annual Operating savings due to 500 TR. Absorption Chiller running only |
| |
|
| |
|
During peak period (18:30 to 21:30) = 1.8 - 0.68 = 1.12 million Baht / year Investment Analysis (indicative): Absorption chiller : |
| |
|
| |
1 no. 500 TR. Absorption chiller : 6.51 million Baht -------------- Total investment 6.51 million Baht -------------- ( Exchange rate 1 U$ = 37 Baht ) |
| |
Playback period is 6.51 / 1.12 = 5.81 years. |
| |
|
| |
Conclusions : |
| |
|
| |
|
1. Operating costs for Absorption chiller is slightly lower. The savings can reduce or increase depending on the power consumption pattern during peak and partial peak hours |
| |
|
| |
|
2. Capital costs for absorption chiller are higher than the compression chiller. But a centrifugal chiller requires a standby because of having more number of moving parts. Due to the inherent characteristic of an Absorption chiller of not having many moving parts, a standby is not required. The only moving parts are two pumps - absorbent & refrigerant pumps. These pumps are canned motor pumps from Teikoku, Japan and are world famous for their reliability. In the 600 installations we have so far, there has been no problems in these pumps. |
| |
|
| |
|
3. R-22 and R-123 are transient refrigerants containing HCFC. As per Montreal Protocol to which Thailand is a signatory and an active member, these are to be phased out in a few years. R-123 is highly toxic in nature. The other available alternative, R-134a has a very high global warming potential (GWP) of about 1000 times that of CO2. |
| |
|
| |
|
4. Conversion of a chiller from one refrigerant to another at a later date requires change of components, results in reduction in capacity, increase in specific power consumption and is a specialized and expensive process. |
| |
|
| |
|
5. The only presently available permanent alternative is absorption chiller which uses water as refrigerant. |
| |
|
| |
|
6. Due to negligible moving parts in an Absorption chiller, the noise and vibration level is very low. |
| |
|
| |
|
7. Since there is no dynamic loading in an Absorption chiller, the foundation required is negligible. In fact, when testing the chiller in our factory we do not even require to bolt the chiller to the ground. On the other hand, a centrifugal chiller requires a highly firm foundation. This difference in civil costs has not been considered in the capital cost comparison. |
| |
|
| |
|
8. As an Absorption chiller does not require monitoring as in a centrifugal chiller there are savings on terms of manpower also. |
| |
|
| |
|
9. There is topping up of refrigerant required in a centrifugal chiller. This is an additional cost for a centrifugal chiller. As an Absorption chiller runs under vacuum, there is no leakage out of the system and therefore topping up is not required. |
| |
|
| |
|
10. The absorption chiller also has a longer life than centrifugal chillers. This is again due to being a more stable equipment and not having many moving parts. |